Heavy-duty Pallet Box
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Heavy-duty Corrugated
Pallet Box
Heavy-duty corrugated pallet boxes are robust, lightweight packaging solutions that combine the strength of reinforced corrugated cardboard with the convenience of a pallet base, offering a versatile alternative to traditional wooden crates or metal containers. Designed to handle substantial loads—often up to 1000 kg or more—these boxes feature thick, multi-layered corrugated walls and an integrated or detachable pallet base, making them ideal for shipping, storing, and stacking goods in demanding environments. Used widely in industries like manufacturing, agriculture, and retail, heavy-duty corrugated pallet boxes provide a cost-effective, eco-friendly option that marries durability with ease of handling, rivaling heavier materials while minimizing freight costs and waste. A heavy-duty corrugated pallet box is a large, box-like container made from high-strength corrugated cardboard, typically triple-wall (e.g., AAA flute) or double-wall (e.g., BC flute) construction, mounted on or including a pallet base for forklift access. The corrugated material consists of multiple layers of kraft paper with fluted cores, glued together to form a rigid, impact-resistant structure. Unlike standard cartons, these boxes are engineered for heavy loads, often reinforced with corner supports, moisture-resistant coatings, or wooden frames. The base can be corrugated, wooden, or plastic, offering two-way or four-way entry, and the box may collapse flat for storage or return shipping.
Applications
- Materials: Triple-wall corrugated cardboard (e.g., 10-15 mm thick) or double-wall with reinforcements; kraft paper (150-300 gsm); pallet base options include corrugated, wood, or plastic.
- Dimensions: Standard sizes align with pallets—e.g., 1200x800x1000 mm (Euro pallet size), 1200x1000x1200 mm; custom heights up to 2000 mm.
- Load Capacity: Static: 1000-2000 kg; dynamic: 500-1000 kg; stackable 2-3 high depending on design and reinforcement.
- Construction: Glued or stitched walls; foldable flaps or detachable lids; optional wooden battens or corner posts for added strength.
- Weight: Box alone: 5-15 kg; with wooden pallet base: 20-30 kg—far lighter than wooden crates (50-100 kg).
- Add-Ons: Moisture barriers, inner liners (e.g., PE film), handles, or access flaps for loading/unloading.
Key Benefits
- High Strength-to-Weight Ratio: Triple-wall corrugated withstands 1000+ kg, rivaling plywood boxes, yet weighs a fraction of solid wood—reducing shipping costs by up to 75%.
- Cost Efficiency: Priced at $20-$100 (depending on size and base), they’re cheaper than wooden crates ($100-$300) and often one-use, avoiding return logistics.
- Eco-Friendliness: Made from 80-100% recycled paper, fully recyclable, and biodegradable—unlike plastic bins—aligning with sustainability goals.
- Ease of Handling: Lightweight and collapsible, they save space (up to 80% when flat) and require no tools for assembly, unlike nailed wooden crates.
- Protection: Cushions goods against shocks; moisture-resistant options protect against humidity, complementing honeycomb wrap or edgeboards.
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